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Aircraft Wiring Guide  "Must Reading"      

Soaring Electronics for Dummies

Panel Wiring Diagram 2 Batteries 3 Toggel Switches  

Tefzel Shielded Wire - Mil27500

This wire is made up of the following layers starting with the outer most layer (3 conductors shown):

  • Tefzel Coating
  • Shielded Braiding
  • Tefzel Coating on each conductor

 

Part Number Description Price
2000026 M27500-16TG2T14 Tefzel Shielded 16AWG 2 conductor   Price Per Foot
2000016 M27500-18TG2T14 Tefzel Shielded 18AWG 2 conductor  Price Per Foot
2000003 M27500-22TG1T14 Tefzel Shield 22AWG 1 Conductor Per Foot 22G 1C TEF  Price Per Foot  
2000004 M27500-22TG2T14 Tefzel Shield 22AWG 2 Conductor Per Foot 22G 2C TEF   Price Per Foot

FAA Wire Size Advisory Circular  use to determine wire size.

Tefzel Wire - MIL-22759

16, 18 & 22 Gauge Tefzel Wire -- MIL-22759

FFA Approved "Tefzel" Mil-Spec teflon insulated Tin Coated stranded copper wire has the ability to self-extinguish flame, abrasion and corrosion resistant and designed to hold up under vibration.

Lower AWG is larger diameter wire.

Part Number Description Price
18G  TEF M22759/16-18-0 Tefzel 18AWG   TEF    Pick Color when you add to cart. Price Per Foot  
20G TEF M22759/16-20-0 Tefzel 20AWG  20G TEF Pick Color when you add to cart. Price Per Foot
22G TEF M22759/16-22-6 Tefzel 22 AWG Per Foot   22G TEF Pick Color when you add to cart Price Per Foot
 

Terminal Blocks, Jumpers, Terminals, BNC Connectors Switches

Mic Socket 2 Terminal    Phone Socket 3 Terminal

 

Terminal Blocks 8 POS   12 POS  #6 Screws

 

DIN 3 PIN Connectors

 

      BNC Solder Screw  RG 58  RG 400

 

BNC Crimp RG 58  RG400

 

RG58 Antenna Cable recommended to transcievers

RG400 Antenna Cable dual shield recommended for transponders

Minature Toggle Switch

6 amps @ 125 AC

 

Fast On Nylon Crimp Female Male

 

Fast On Terminals for Terminal Block

 

Terminals  #6

 

Fast ON 45 Deg & 90 Deg for Terminal Blocks

Terminal Block Jumpers #6  

 

Touch-Safe Terminal block 4 - 12 circuits, white Nylon, wire size 22-12 AWG maximum Amps Per Circuit 20 @ 300 VAC/VDC. 5/16" center to center.  To make a connection, insert stripped wire into a terminal opening and tighten the screw.  The blocks have a mounting hole between every circuit (screws not included)
 

Part Number Description
2000029 Jack, Headphone, 2-conductor, 0.25" Dia JJ034  
2000030 Jack, Microphone, 3-conductor, 0.206" Dia  JJ033
2000031 Terminal Block 8 Position #6 Screw
2000032 Terminal Block  12 Position #6 Screw
2000033 Terminal Block Jumpers  #6 
2000041 Fast ON Terminals for Terminal Block Single
2000044 Fast ON Terminals for Terminal Block 45 Deg
2000045 Fast ON Terminals for Terminal Block 90 Deg
2000034 Nylon crimp Terminals #6  (10 ea minimum)
2000035 BNC Solder Screw  ConnectorRG 58
2000036 BNC Crimp Connector RG 58  Crimp tool required
2000037 RG 58 Cable per Foot  (10' minimum)
3003015 RG400 Low Loss Cable  6 Foot min  Per Foot  Select length and connectors at Add to Cart if required  
2000038 Miniature Toggle Switche SPDT  ON ON
2000039 Fast On Nylon Crimp Terminals .25"  Female  (10 ea minimum)
2000040 Fast On Nylon Crimp Terminals .25" Male (10 ea minimum)
2000054 Touch-Safe Terminal block 4 circuits, white Nylon, wire size 22-12 AWG maximum Amps Per Circuit 20 @ 300 VAC/VDC. 5/16" center to center
2000055 Touch-Safe Terminal block 8 circuits, white Nylon, wire size 22-12 AWG maximum Amps Per Circuit 20 @ 300 VAC/VDC. 5/16" center to center
2000056 Touch-Safe Terminal block 12 circuits, white Nylon, wire size 22-12 AWG maximum Amps Per Circuit 20 @ 300 VAC/VDC. 5/16" center to center
2000067 15 Amp Permanently Bonded Red/Black Anderson PowerPoles 
2000058 DIN 3 Pin  Male Connector
2000059 DIN 3 Pin Female Connector

 

 

 

Battery setup recommendations:

Jones Plug Male
Dimensions
Diameter: 0.691" (17.55 mm)
Length of Hood: 0.953" (24.21 mm)
Total Length: 1.05 in (33.33 mm)

Jones Socket Female
Dimensions
Diameter: 0.691" (17.55 mm)
Length of Hood: 0.953" (24.21 mm)
Total Length: 1.05 in (33.33 mm)

10 Amp Blade Holder & Fuse 16 GA

Battery Set UP Recommedations:
  • Set up you battery with Jones Sockets
  • 10 amp Blade fuse and holder
  • Solder leads to battery terminals
  • Hot Glue over terminals to insulate from shorts
  • Sticker on the battery with in service date
  • Use Jones Plugs in the glider and on the charger

Change Battery every couple of years or if one appears to get weak.

Battery float chargers purchased at Wally World (Walmart)  $20 to $30 have worked for me effectively for years.

Part Number Description
2000019 Jones Plug Male 2 Contacts  
2000020 Jones Socket Female 2 Contacts
2000058 DIN 3 Pin  Male Connector
2000059 DIN 3 Pin Female Connector
2000027  Blade Type Fuse Holder/w  one 10 amp Fuse 16 GA
2000028  Blade 10 Amp Fuses

 
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